number1gc, I know which episode you're referring to (its called, "Kilokahn is coming to town") but its not the last episode. In "Kilohan is coming to town", Kilokahn tracks the SHSSS team and, as Sam puts it, 'brain fries' them all (including Sam, himself) turning them into lifeless statues. Using the final strength in his body, Sam gives Malcolm his wrist communicator and urges Malcolm to become Servo and stop Kilokahn. Malcolm reulctantly agrees and strums Sam's electric guitar. Strangely, however, he doesn't turn into Servo. number1gc, you're right; Sam's soul essentially merged with Servo. As Sam puts it, he was "digitized into the wrist communicator and ported into the system" as Servo. Sam/Servo and Kilokahn duke it out in the digital world (pretty good fight). Sam locates Kilokahn's raw data and tries to destroy it but is stopped by, well, Kilokahn. Sam requests that Malcolm, who is manning the Syber Squad's computer, reboot the system. Malcolm does so and Sam uses the energy from the reboot to wipe Kilokahn out. Everyone who was 'brain fried' is returned back to normal albeit without recollection of the aforementioned events (including Malcolm and Jennifer). Kilokahn wasn't really wiped out though as he makes a brief appearance, in Malcolm's computer, at the very end of the ep. All in all, it was a pretty good episode what with servo vs. kilokahn, Malcolm working with Sam, the whole team being out of commission, etc. Its probably my favorite episode of the ones i've seen. This episode is up on youtube btw; just search for the user: beetleborgfanatic1.
From what i've heard, the actual last episode involves the team going on a camping trip (without Sam) and Tanker having to become Servo due to Sam being absent. Apparently, its not a formal ending to the series though.
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